Planning the Installation

WARNING: FIRE OR EXPLOSION HAZARD

Can cause severe injury, death or property damage.

  1. Plan the installation as outlined below.

  2. Plan for frequent maintenance as described in the Maintenance section.

Direct Spark Ignition systems are used on a wide variety of heating appliances such as commercial cookers, agricultural equipment, industrial heating equipment and pool heaters. Some of these applications may make heavy demands on the controls, either because of frequent cycling, or because of moisture, corrosive chemicals, dust or excessive heat in the environment. In these situations, special steps may be required to prevent nuisance shutdowns and premature control failure. These applications require special Resideo review; contact your Resideo Sales Representative for assistance.

Review the following conditions that can apply to your specific installation and take the precautionary steps suggested.

Frequent Cycling

In applications with cycle rates greater than four times per hour, the control may wear out more quickly. Perform a monthly checkout.

Water or Steam Cleaning

If the control gets wet, replace it. If the appliance is likely to be cleaned with water or steam, protect (cover) the controls and wiring from water or steam flow. Mount the controls high enough above the bottom of the cabinet so they do not get wet during normal cleaning procedures. Use a NEMA 4 enclosure for the ignition control.

High Humidity or Dripping Water

Dripping water can cause the control to fail. Never install an appliance where water can drip on the controls.

In addition, high ambient humidity can damage the control.

If the appliance is in a humid atmosphere, make sure air circulation around the controls is adequate to prevent condensation. Also, regularly check out the system. A NEMA 4 enclosure is recommended for the ignition module.

Corrosive Chemicals

Corrosive chemicals can attack the module and gas control, eventually causing a failure. If chemicals are used for routine cleaning, make sure they do not reach the controls. Where chemicals are suspended in air, as in some industrial or agricultural applications, use a NEMA 4 enclosure for the ignition module.

Dust or Grease Accumulation

Heavy accumulations of dust or grease can cause controls to malfunction. Where dust or grease can be a problem, provide covers for the module and the gas control to limit contamination. A NEMA 4 enclosure is recommended for the ignition module.

Heat

Excessively high temperatures can damage controls. Make sure the maximum ambient temperature at the control does not exceed the rating of the control. If the appliance operates at very high temperatures, use insulation, shielding, and air circulation, as necessary, to protect the controls. Proper insulation or shielding should be provided by the appliance manufacturer; verify proper air circulation is maintained when the appliance is installed.